Tunnel Lighting Junction Box

Model: ZR-JFZ-16/10
Specialised in branch cable joints for 20 years
Insulated, flame retardant, fire resistant, waterproof, wide range of uses
Suitable for main cable 4~16mm, branch cable 1.5~10mm.
Rated voltage 0.6/1kV
Advanced technology, reusable
No need to cut the main cable, no need to reserve lengths
Flexible installation position
Saves 2-3 metres of main cable, labour costs and time
Complies with international safety and security standards and GB/T 14048.7-2016.....
Low overall cost, high cost performance.
Product Description

Tunnel Lighting Junction Box - Professional Cable Branch Connection Solution

Xi'an OUKAMU's Tunnel Lighting Junction Box (Model: ZR-JFZ-16/10) delivers enterprise-grade performance with over 20 years of specialization in branch cable joints. This innovative solution supports main cables from 4-16mm² and branch cables from 1.5-10mm² at rated voltage 0.6/1kV. The advanced design eliminates the need to cut main cables, saving 2-3 meters of cable per connection while reducing labor costs and installation time. With flame-retardant, fire-resistant, and waterproof capabilities, our junction box complies with GB/T 14048.7-2016 international safety standards, offering exceptional cost performance for tunnel lighting applications.

What Makes Our Tunnel Lighting Junction Box Different?

Tunnel lighting systems require dependable, long-lasting electrical connections that can resist the extreme conditions underneath. Traditional junction boxes need main wires to be severed, reducing current capacity and increasing failure risk.

And this is where the OUKAMU solution really changes the game. Our proprietary method permits on-site, flexible installation with no pre-measuring or custom work needed. During building you can move branch positions around as much as you want. This makes installation quicker and more flexible to actual situation in the field.

Integrated sealing design for IP68 level protection, ideal for cable wells, direct burial & other tough tunnel situations. This inhibits the intrusion of moisture and electrical leakage for long term steady functioning in underground use.​​​​​​​

branch cable

Parameters

MODEL
Specification (cross-sectional area of cable core conductors) (mm²)
Technical Parameters
Main Cable
(2~5 Cores)
Branch Cable
(2~5 Cores)
Rated Voltage(kV)
Rated Current(A)
Size
L*W*H(mm)
Copper Core
Aluminum Alloy Core
ZR-JFZ-16/10
4~16
1.5~10
0.6/1
72
/
260*105*65
ZR-JFZ-35/16
10~35
2.5~16
0.6/1
95
76
325*140*75
ZR-JFZ-70/35
25~70
2.5~35
0.6/1
150
120
365*170*105
ZR-JFZ-95/35
35~95
2.5~35
0.6/1
150
120
375*175*110
ZR-JFZ-120/35
50~120
2.5~35
0.6/1
150
120
380*180*115
ZR-JFZ-150/50
50~150
6~50
0.6/1
190
152
425*185*115
ZR-JFZ-185/35
70~185
2.5~35
0.6/1
150
120
430*190*120
ZR-JFZ-95/70
35~95
16~70
0.6/1
240
190
440*190*120
ZR-JFZ-240/70
95~240
6~70
0.6/1
240
190
460*210*130
ZR-JFZ-185/95
70~185
10~95
0.6/1
290
230
515*230*140
ZR-JFZ-300/95
120~300
10~95
0.6/1
290
230
515*230*140
ZR-JFZ-240/120
95~240
50~120
0.6/1
340
280
520*240*145

Installation Steps

Cable Branch
1.Tools
LV Cable Jointing
2.Determine installation location
LV Cable Jointing
3.Open outer sheath
Low Voltage Cable Joint
4.Strip main cable insulation
Branch Cables
5.Installation of branch cable body
Underground Cable Branch Joint Connectors
6.Overwrap open seams
Branch Cable Joint
7.Installation of branch cables
Cable Waterproof Joint
8.Snap-on protective housing
Cable Branch Joint
9.Lock and glue the cable outlet
Low Voltage Cable Joint Connector
10.Installation completed

Wide Application Scenarios

Our Tunnel Lighting Junction Box serves diverse low-voltage distribution projects across multiple sectors.

Infrastructure Projects

Junction boxes for tunnel construction, metro systems and underground corridors have to endure wetness and limited access for maintenance. Our approach has been successfully used in projects such as Nantong Metro Line 2 and the Hong Kong-Zhuhai-Macao Bridge.

Commercial & Industrial Buildings

Our branch joints give you the ability to flexibly distribute power from industrial floors to commercial complexes without interfering with existing cable systems. Space saving design allows for more efficient routing of wires in packed cable trays and conduits.

Renovation and Improvement Projects

Older installations are often in need of better insulation and waterproofing. Thanks to our integrated junction boxes, upgrades are inexpensive and efficient, as they can be installed in existing systems without substantial cable replacement.​​​​​​​

Tunnel Lighting Junction Box
Tunnel Lighting Junction Box
Tunnel Lighting Junction Box

Technical Advantages for Underground Applications

Uncut Main Cable Design

Your main cable stays intact throughout installation. This preserves the original current-carrying capacity and mechanical strength of your electrical system. Fewer connection points mean reduced failure risks and extended cable service life.

Advanced Resin Encapsulation

We use two-part polyurethane resin for complete electrical insulation and mechanical protection. This material provides excellent adhesion to PVC, XLPE, and polymeric cables, creating a waterproof barrier that meets the demanding requirements of tunnel construction.

Flame Retardant and Fire Resistant

Safety is critical in tunnel environments where evacuation can be challenging. Our junction box features genuine high-grade fire-resistant performance, effectively enhancing the fire protection level of your power distribution system.

The sealed enclosure prevents cable cores from exposure, meeting stringent safety regulations for underground installations.

Tunnel Lighting Junction Box
Tunnel Lighting Junction Box
Tunnel Lighting Junction Box

Installation Benefits You'll Appreciate

Time and Cost Savings

Traditional junction installation requires careful pre-measurement, cable cutting, and lengthy preparation. Our system eliminates these steps. You save labor costs, reduce installation time, and minimize material waste.

Flexible Positioning

Adjust branch locations on-site based on actual conditions. This flexibility is invaluable when dealing with unexpected obstacles or design changes during construction.

Maintenance-Free Operation

Once installed, our enclosed design requires no regular maintenance. The integrated seal keeps contaminants out, and the uncut main cable design reduces potential failure points.

Enhanced Safety Standards

The complete encapsulation of cable connections eliminates exposed conductors. This meets strict safety requirements for public infrastructure and reduces electrical hazards in occupied spaces.

Product Usage The Tunnel Lighting Junction Box is designed for installation inside the door of street light switches and wiring. Its small size and compact structure make it an ideal solution for urban street lighting systems, where space is often limited. The junction box can be equipped with a range of rail-type street light switches, including 3P circuit breakers, 1P+N leakage circuit breakers, and 3P fuses, making it a versatile and adaptable solution for various street lighting applications.

Why Choose OUKAMU Technology?

Since 2007, Xi'an OUKAMU has specialized in cable connection innovations. We hold over 150 national invention patents, including core technologies with 20-year protection periods.

Our cable branch connection systems represent globally pioneering innovations in T-connection technology. This isn't just marketing language—our products have been deployed in more than 10,000 projects across China's most demanding infrastructure applications.

From the Zhengzhou-Wanzhou High-Speed Railway to the Shaanxi Olympic Sports Center, our solutions have proven reliable in conditions where failure is not an option.

Tunnel Lighting Junction Box
Tunnel Lighting Junction Box
Tunnel Lighting Junction Box

FAQ

Q: Can I install this junction box without cutting my main power cable?

A: Yes, that's the core advantage of our design. The uncut main cable installation preserves your cable's current-carrying capacity and mechanical strength while allowing branch connections at any point.

Q: What protection level does this junction box provide for wet environments?

A: Our waterproof variant offers IP68 protection, suitable for direct burial, cable wells, and other wet underground environments common in tunnel applications.

Q: Is this junction box reusable if I need to modify my installation?

A: Yes, our advanced technology allows for reusability. You can adjust or relocate connections as your project requirements change without wasting materials.

Q: How much cable length can I save per connection?

A: Each installation saves approximately 2-3 meters of main cable compared to traditional cut-and-splice methods. Across multiple connections in a large tunnel project, these savings become substantial.

Q: Does this meet international safety standards for tunnel lighting?

A: Absolutely. Our product complies with GB/T 14048.7-2016 and international safety standards, ensuring your installation meets regulatory requirements.

Get Expert Support for Your Project

Ready to simplify your Tunnel Lighting Junction Box installation? Contact us at info@okmbranchcable.com for specifications, samples, or project consultation.

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